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5200 MM WIDTH SINGLE SIDE EXTRUSION LAMINATION MACHINE

Description

5200 MM WIDTH  x SINGLE SIDE EXTRUSION LAMINATION MACHINE 

 

MODEL     : (EXTRULAM 5200)                            

 

COMMODITY                                     QUANTITY

 

  1. EXTRUDER                                    1 SET

 

  1. CARRIAGE                                    1 SET

 

  1. T-DIE                                       1 SET

 

  1. FIRST UNWINDER                              1 SET

 

  1. PRE-HEATING UNIT                            1 SET

 

  1. FLATTEN DEVICE                              1 SET

 

  1. LAMINATION DEVICE                           1 SET

 

  1. EDGE TRIMMING DEVICE                        1 SET

 

  1. SUCTION DEVICE                              1 SET

 

  1. SCRAP REWINDER                              1 SET

 

  1. WINDER                                      1 SET

 

  1. ELECTRIC CONTROL SYSTEM                     1 SET

 

  1. SPARE PARTS                                 1 SET

 

  1. POWER                           380V/50HZ/3PHASE(PLEASE ADVISE)

 

  1. PACKAGING                                 40” HQ * 6

 BASIC SPECIFICATION

 

  1. EXTRUDER USE RESIN: LDPE(MFI=7 GMS/10MIN;DENSITY=0.918GMS/CC), PP(MFI=25 GMS/10MIN;DENSITY=0.9GMS/CC), BOTH RESIN NEED USE FOR EXTRUSION COATING AND LAMINATON GRADE POLYMER.
  2. WORKING SUBSTRATE: HDPE/PP WOVEN FABRIC(60GSM~130GSM).

 

  1. COATING THICKNESS: 0.02MM~0.06MM, COATING TOLERANCE ±5%, IF COATING THICKNESS UNDER

                      0.02MM, THE COATING THICKNESS IS 0.0015MM; NO NEED ADJUSTMENT T-DIE

                      LIP WHILE CHANGE COATING THICKNESS, OPERATOR CAN CHANGE LINE SPEED,

                     SCREW ROTATION SPEED OR T-DIE TEMPERATURE CAN CHANGE DIFFERENT COATING THICKNESS.

 

  1. WIDTH OF SUBSTRATE: 4100MM~5000MM.

 

  1. WIDTH OF COATING FILM: 4100MM~5000MM.

 

  1. EXTRUDER POLYMER OUTPUT CAPACITY: 500KG/HR, DEPEND ON 130MM EXTRUDER AND USE LDPE

POLYMER AT MFI=7 WITH 0.918GMS/CC.

 

  1. MACHINE SPEED: MAX. MECHANICAL SPEED 120 M/MIN.

 

  1. OPERATION SPEED: OPERATION SPEED DEPEND ON RESIN TYPE, SUBSTRATE QUALITY AND OPERATION

SKILL HAVE DIFFERENT OUTPUT.

 

EXTRUDER

 

  1. SCREW

DIAMETER: φ130MM , L/D = 32:1.

MATERIAL: SACM-440, NITRIDED HARDEN PROCESS THEN ELECTROPLATING & GRINDING  POLISHED SCREW SURFACE.

TYPE: SINGLE FLIGHT WITH MIXING ZONE DESIGN FOR HIGHEST MELTING APPLICATION.

 

  1. BARREL

 

MATERIAL: SACM-645, NITRIDED HARDEN PROCESS.

 

  1. TEMPERATURE CONTROL: USE K TYPE THERMAL COUPLE HAVE 6 ZONES OF CONTROL, THE HEATING

SOURCE BY STAINLESS HEATING RING AND TOTAL CAPACITY 78 KW.

 

  1. COOLING: THE FUNCTION WILL INSULATION HEAT FROM BARREL TO HOPPER; COOLING WATER

PASSES THROUGH THE INNER WATER WAY OF STEEL-RING AND CAUSES COOLING EFFECT.

 

HOPPER: MADE OF STEEL, ANGLE BOX TYPE, WE HAVE WINDOW CAN CHECK RESIN LEVEL AND   ONE DISCHARGE VALVE WHILE NEED CHANGE THE RESIN.

AUTO LOADER: 2HP AUTO LOADER CAN PROVIDE 500KG/HR PLASTIC PELLET CAPACITY AND 4  METER HEIGHT.

 

  1. BARREL SAFTY COVER: WE HAVE INSTALLATION IN OUTSIDE OF BARREL AND SET DOOR CAN OPEN

WHILE NEED MAINTAINCE MACHINE.

 

  1. SCREEN CHANGER

 

  1. TEMPERATURE CONTROL: USE K TYPE THERMAL COUPLE HAVE 1 ZONE OF CONTROL, THE HEATING

SOURCE BY STAINLESS HEATER RING AND CARTRIDGE HEATER TOTAL CAPACITY 8.9 KW.

FILTER EXCHANGING: BY MANUAL EXCHANGE AND ONE RACK FOR OPERATOR QUICKLY AND SAVE   MAN POWER TO WORKING.

 

  1. ADAPTOR

 

  1. TEMPERATURE CONTROL: USE K TYPE THERMAL COUPLE HAVE 1 ZONE OF CONTROL, THE HEATING

SOURCE BY STAINLESS HEATER RING TOTAL CAPACITY 2 KW.

 

  1. GEAR BOX: 3 SECTION SPEED-REDUCING UNIT, EQUIP WITH OIL COOLER AND OIL FILTER.

 

  1. DRIVING MOTOR: AC 150 HP MOTOR WITH INVERTER.CARRIAGE

 

FORWARD & BACKWARD TRANSMISSION: BY 2HP GEAR MOTOR WITH BRAKE FUNCTION.

EXTRUDER HEIGHT ADJUSTMENT DEVICE: WE USE SCREW AND NUT(MANUAL CONTROL) TO ADJUST  

EXTRUDER’S BASE LEVEL; ADJUST RANGE IS ±50MM.

 

 

  1. STRUCTURE: BOX TYPE, STRUCTRUAL STEEL AND STEEL PLATE WELDED STRUCTURE.

 

  1. TEMPERATURE CONTROL PANEL: CONNECT WITH CARRIAGE.

 

  1. THE EXTRUDER MOVING WHEEL HAVE STOPPER CAN PREVENT WHEEL OUT OF RAIL AND IN FRONT

AND BACK SIDE INSTALLATION LIMIT SWITCH FOR MORE SAFTY OPERATION.

 

  1. OUR RAIL HAVE CONNECTION BAR FOR EXACTLY DISTANCE BETWEEN TWO RAIL.

 

T-DIE

 

LIP LENGTH: 5200MM.

 

LIP GAP: 0.8MM.

 

LIP TYPE: ONE FIX LIP, ONE SLIDE LIP; BOTH LIP IS INDEPENDENT AND SEPERATE FROM MAIN  DIE BODY.

 

T-DIE MATERIAL: P20; THE HANGER TYPE MANIFOLD CHANNEL; ALL PLASTIC TOUCH SURFACE PROCESSING WITH HARD CHROME ELECTROPLATING, THEN PROCESSING WITH MIRROR POLISH.

 

  1. COATING WIDTH ADJUSTMENT: WE USE INNER DECKLE SYSTEM AND CONTROL BY HANDWHEEL, WE USE TWO STEPS DECKLE, ONE FOR FILM EDGE THICKNESS CONTROL, ONE FOR FILM WIDTH CONTROL, WHILE IN MACHINE RUNNING CONDITION ALSO CAN ADJUSTMENT.

 

  1. TEMPERATURE CONTROL: USE K TYPE THERMAL COUPLE HAVE 17 ZONE OF CONTROL, THE HEATING SOURCE BY CARTRIDGE HEATER TOTAL CAPACITY 51 KW.

FIRST UNWINDER

 

  1. TYPE: TWO SHAFT PARALLEL TYPE WITH SHAFTLESS DESIGN AND NON-STOP SUBSTRATE ROLL-EXCHANGE; ONE SHAFT IS RUNNING CONDITION AND THE OTHER ONE IS STAND BY THEN WE PUT BOTH SIDE ADHENSIVE TAPE ON NEW NEW ROLL AND TAKE THE ADHENSIVE FABRIC BEFORE NIP ROLLER, WHILE RUNNING ROLL COME TO EMPTY AND PRESS THE NIP ROLLER AND LET NEW ROLL ADHENSIVE FABRIC JOIN WITH OLD ROLL FABRIC LET MACHINE CAN NON-STOP WORKING.

 

  1. WORKING SUBSTRATE: PP/HDPE WOVEN FABRIC(60GSM~130GSM).

 

  1. MAX. DIAMETER OF ROLL: φ1200MM.

 

  1. TENSION ADJUSTMENT: BY PNEUMATIC BRAKE WITH AUTOMATIC TENSION CONTROL

 

  1. EDGE POSITION CONTROLLING DEVICE: AUTOMATIC/MANUAL OPERATION; WE USE SENSOR

TO DETECT SUBSTRATE EDGE THEN DRIVE HYDRAULIC CYLINDER MOVING UNWINDER. 

 

  1. UNWINDING SHAFT: ADOPTING 6 INCH ADAPTOR WITH SHAFTLESS DESIGN.

 

  1. PRESSING ROLLER: IRON ROLLER φ130MM X 5125MM; RUBBER ROLLER φ130MM X 5125MM; RUBBER ROLLER MOVING BY AIR CYLINDER.

 

  1. CONTROL PANEL: CONNECTED WITH UNWINDER STRUCTURE.

 

  1. STRUCTURE: STEEL PLATE AND CHANNEL-IRON WELDING STRUCTURE.

PRE-HEATING UNIT

 

  1. GUIDE ROLLER: φ130MM X 5125MM.

 

  1. PRE-HEATING CASE: a. TEMPERATURE CONTROL: USE K TYPE THERMAL COUPLE HAVE 1 ZONE OF

CONTROL, THE HEATING SOURCE BY CARTRIDGE HEATER TOTAL CAPACITY

30 KW.

  1. PRE-HEATING CASE CAN LET FABRIC BONDING WELL WITH MELTING

POLYMER.

 

  1. STRUCTURE: STEEL PLATE AND CHANNEL-IRON WELDING STRUCTURE.

FLATTEN DEVICE

 

  1. GUIDE ROLLER: φ130MM X 5125MM.

 

  1. BANANA ROLLER: φ175MM X 5125MM.

 

  1. STRUCTURE: MACHINE FRAME MADE BY CHANNEL IRON.

LAMINATION DEVICE

COOLING ROLLER:1.φ500MM X 5125MM STEEL PIPE PROCESSING WITH CHROME ELECTROPLATING 

THEN DOING SHINE PROCESSING CAN LET MELTING POLYMER CAN RELEASE FROM

COOLING ROLLER SMOOTHLY,

 

 

  1. WE USE DUAL SHELL DEISGN, LET COOLING WATER GO THROUGH    

MULTI-CHANNEL SPIRAL WATER WAY FOR HELPING COOLING EFFICIENET WELL.

 

  1. ADJUST LAMINATION POSITION: WE USE SPECIAL BASE FOR COOLING ROLLER CAN LEFT AND RIGHT

MOVING, ALSO CAN LET DIFFERENT MATERIAL REQUIRE.

 

  1. SILICON PRESSING ROLLER: a. φ300MM X 5125MM MADE OF STEEL PIPE AND OUTSIDE COVER

WITH SILICON RUBBER.

 

  1. WE USE TWO SWINGING ARMS AND HIGH FORCING CYLINDER.
  2. DRIVING MOTOR: AC 20 HP MOTOR WITH INVERTER.
  3. STRUCTURE: MACHINE FRAME MADE BY CASTING IRON.

EDGE TRIMMING DEVICE

 

  1. ROUND KNIFE: ROUND ROTATION KNIFE AND CONTROLLED BY AIR CYLINDER-----2 PCS.

 

  1. TRIMMING ROLLER: φ120MM X 6125MM; ROLLER SURFACE PROCESSED WITH HARDEN TREATMENT; THE TRIMMING ROLLER IS HARDEN THAN ROUND KNIFE, WHILE LONG LIFE OPERATION, ONLY ROUND KNIFE NEED REPLACEMENT AND REGRIND TO REUSE AGAIN.

SUCTION DEVICE

 

  1. DISPOSAL OF TRIMMED EDGES:

 

  1. INJET PIPE: LET VACUUM SUCTION TUBE CAN FAST TAKE EDGE FILM OUT OF MACHINE.
  2. TURBO BLOWER: HIGH AIR VOLUME AND PRESSURE BLOWER
  3. COLLECTOR: WHEN TRIMMED EDGE OUT FROM INJET PIPE THEN WE HAVE COLLECTOR CAN STORAGE THE WASTE.

SCRAP REWINDER

 

  1. REWINDER WIDTH: 200MM.

 

  1. MAX. DIAMETER OF ROLL: φ500MM.

 

  1. DRIVING MOTOR: 20KG/CM TORQUE MOTOR WITH REGULATOR.

 

  1. SPEED ADJUSTMENT: AUTOMATIC CONTROL.

 

  1. MACHINE STRUTURE: STEEL PLATE AND CHANNEL-IRON WELDED STRUCTURE----1 SET.

WINDER

TYPE: SURFACE FRICTION TYPE, NON-STOP ROLL-EXCHANGE.

 

  1. WINDING SIZE: 5000MM X φ1200MM.

 

  1. GUIDE ROLLER: φ130MM X 5125MM.

 

  1. WINDING SHAFT: 1. ADOPTING IRON SHAFT * 2 SETS.
  2. 6” ADAPTOR FOR IRON SHAFT * 4 PCS.

 

  1. TENSION ADJUSTMENT: BY AUTOMATIC TENSION CONTROL.

 

  1. EXCHANGING ROLL: 1. DRIVING PREPARATIVE ROLLER. 2. PUSH WINDING SHAFT

ONTO PREPARATIVE ROLLER BY 2 PCS AIR CYLINDER. 3. TAKE WINDING SHAFT TO WINDER THEN

AUTOMATIC CUT OFF.

 

  1. CONTROL PANEL: CONNECTED WITH WINDER STRUCTURE.

 

  1. STRUTURE: STEEL PLATE AND CHANNEL-IRON WELDING STRUCTURE.

ELECTRIC CONTROL SYSTEM

 

  1. TEMPERATURE CONTROL PANEL:
  2. HEATER POWER CONTROL BY TAIWAN MADE SOLID STATE RELAY.
  3. PID TEMPERATURE CONTROLLER USE JAPAN MADE.

 

  1. MAIN CONTROL PANEL: TOUCH PANEL SYSTEM * 1 SET
  2. EXTRUDER SPEED, LAMINATION SPEED AND WINDER SPEED SYNCHRONIZATION CONTROL.
  3. FINISH PRODUCTS LENGTH COUNTING, LENGTH STORAGE AND LENGTH SETTING
  4. ALARM PAGE FOR DISPLAY MACHINE PROBLEM
  5. PARAMETER MEMORIZED
  6. ROTATION SPEED CALIBRATION FUNCTION
  7. USE TAIWAN 15” COLOR TOUCH PANEL IN MAIN CONTROL PANEL

 

  1. MACHINE USE FRANCE BRAND NYLON AIR HOSE AND EUROPE BRAND SOLENOID VALVE AND F.R.L. UNIT.

PARTS LIST

 

NO.-ITEM-BRAND-ORIGIN

 

1-Main AC motor- -TAIWAN

 

2-Main AC Inverter-ABB-EUROPE

 

3-Non-fuse breaker- -TAIWAN

 

4-Magnetic switch- -TAIWAN

 

5-fuse house- -TAIWAN

 

6-push button- -TAIWAN

 

7-Programmable Logic Controller(PLC)-OMRON-JAPAN

 

8-Temperature controller-SHINKO-JAPAN

 

9-Plastic temperature sensor-SHINKO-JAPAN

 

10-Solid stage relay- -TAIWAN

 

11-Touch screen- -TAIWAN

 

SPARE PARTS

 

A.-FASTEN FUSE-1 SETS-K.-THERMO-COUPLE-1 PC

 

B.-COPPER SLICE-2 PCS-L.-SILICONE OIL-1 BOTTLE

 

C.-SEALING BAR-2 PCS-M.-SSR-1 PC

 

D.-SEALING BAR-2 PCS-N.-MAGNETIC SWITCH-1 PC

 

E.-ROUND KNIFE          -4 PCS-O.-HEATER RING (ADAPTOR)-1 PC

 

F.-TOOL BOX-1 SET-P.-HEATER RING (BARREL)-1 PC

 

G.-TEMPERATURE CONTROL-1 PC-Q.-HEATER BAR (SCREEN CHANGER)-2 PCS

 

H.-COIL FOR SOLENOID VALVE-1 PC-R.-HEATER PIPE (PRE-HEATING UNIT)-1 PC

 

I.-FILTER NET-1 ROLL-S.-HEATER BAR (T -DIE)-6 PCS