Description

BARMAG/NEUMAG/FLEISSNER/AUTEFA POLYESTER STAPLE FIBER PLANT 

POLYESTER SF [ PSF ]  PLANT 

Make : Barmag/Neumag/Fleissner/Autefa  

Highly versatile complete staple fiber line, high productivity and could be run separately from virgin PET or as well PET bottle flakes, chips and R-PET.

Complete polyester fiber spinning plant – two-step process, total capacity: 35-40 tons/day in a range of 3.3 to 28.0 dtex. The line is fully CE-compliant, and the system complies also with EU safety regulations. 6-7 operators to run the full production for one shift. The line has been continuously upgraded over the years and is completely operated by a new Siemens S7-400 system installed in 2017.  Total installed power: 2200 kW - consumption approximately 900 kW/hr.

Mainly composed as follows:

Spinning section:

C-line;

02*Zeppelin silos, yoc: 2004, each 10 m3

02*Motan crystalizers, yoc: 2004, each 1,2 m3 incl stirrer, drying unit and Piovan air filter unit

01*Motan dryer, yoc: 2004, 7 m3 with Motan conveyor and coupling station

01*Motan 3-component mixing station, yoc: 2004

Complete with WAM Dust 107 absorber, yoc: 2004,

D-line;

01*Zeppelin silo, yoc: 2004, 10 m3

02*Motan crystalizers, yoc: 2004, each 1,2 m3 incl stirrer, drying unit and Eigenbau air filter unit

02*Motan dryers, yoc: 2004, each 3,3 m3 with Motan conveyor and coupling station

01*Motan 3-component mixing station, yoc: 2004

Complete with WAM Dust 107 absorber, yoc: 2004

Rietschle SMV 3000 blower, yoc: 2004 and Busch blower, yoc: 2019.

C-line;

04*Barmag single screw extruders incl gear + DC motor and dosing station

04*Erema SW4/134 RTF screen changers, yoc: 2004 with control- and monitoring unit, double pistons and back flush config.

24*SEW spinning pumps, yoc: 2018

D-line;

01*Barmag single screw extruder incl gear + DC motor and dosing station

25*SEW spinning pumps, yoc: 2017

Both lines;

01*nozzle lifter

01*Borel SH031 pre-heating cabinet for 45 nozzle packages

01*Borel SH032 pre-heating cabinet for 36 nozzle packages

02*Aura AEFT 150 diphyl heating systems - one for each line (C and D), yoc: 2004

C-line;

24*spinning positions

01*sunflower group with one godet and 6 delivery rollers

01*spin-finish oil system with pump system with automatic filling and 2-fold lubrication per spinning position

D-line;

25*spinning positions

01*sunflower group with one godet and 6 delivery rollers

01*spin-finish oil system with pump system with automatic filling and 2-fold lubrication per spinning position

Joint can-transfer system for both line C and D including 01*Hako can vehicle and 01*Still can vehicle, both from 2004.

Drawing section:

02*cable lifts including clamping units and cable end indicator

01*Neumag 7-cylinder feeding unit with Siemens drive

01*Neumag finish bath including cable hold down device

01*Neumag 7-cylinder godet, 0,35*1,2 m, squeeze roller, collection tray and Siemens drive

01*Neumag stretching tank, 3*1,5 m.

01*Neumag 5-cylinder godet, 0,35*1,2 m, squeeze roller and including brush scraper and Siemens drive

02*stackers including concave rollers

02*Neumag tension rollers

02*Neumag steam chests

02*Fleissner crimpers, chamber width 200 mm, steam heated

02*Fleissner spraying units, 2*7 spray nozzles including spin-finish oil tank

01*BSH dryer, mesh screen belt, 5 zones, steam-heated and cooling zone

02*Spinnbau Krupp cutters, various cutting lengths - 30 different wheels, from 38-120 mm cut lengths

02*TSB extraction units including condensers, yoc: 2011

02*Autefa bale-presses, yoc: 1986, 2-chamber system with pre-press and finish-press and automatic strapping system by Titan