Description

Complete Polyester Fiber Spinning plant  two-step process, total capacity: 35-40 tons/day in a range of 3.3 to 28.0 dtex. The line is fully CE-compliant, and the system complies also with EU safety regulations. 6-7 operators to run the full production for one shift. The line has been continuously upgraded over the years and is completely operated by a new Siemens S7-400 system installed in 2017. Total installed power: 2200 kW - consumption approximately 900 kW/hr.

Mainly composed as follows:
Spinning section:

C-line;
2*Zeppelin silos, yoc: 2004, each 10 m3
2*Motan crystalizers, yoc: 2004, each 1,2 m3 incl stirrer, drying unit and Piovan air filter unit
1*Motan dryer, yoc: 2004, 7 m3 with Motan conveyor and coupling station
1*Motan 3-component mixing station, yoc: 2004
Complete with WAM Dust 107 absorber, yoc: 2004,

D-line;
1*Zeppelin silo, yoc: 2004, 10 m3
2*Motan crystalizers, yoc: 2004, each 1,2 m3 incl stirrer, drying unit and Eigenbau air filter unit
2*Motan dryers, yoc: 2004, each 3,3 m3 with Motan conveyor and coupling station
1*Motan 3-component mixing station, yoc: 2004
Complete with WAM Dust 107 absorber, yoc: 2004
Rietschle SMV 3000 blower, yoc: 2004 and Busch blower, yoc: 2019.

C-line;
4*Barmag single screw extruders incl gear + DC motor and dosing station
4*Erema SW4/134 RTF screen changers, yoc: 2004 with control- and monitoring unit, double pistons and back flush config.
24*SEW spinning pumps, yoc: 2018

D-line;
1*Barmag single screw extruder incl gear + DC motor and dosing station
25*SEW spinning pumps, yoc: 2017
Both lines;
1*nozzle lifter
1*Borel SH031 pre-heating cabinet for 45 nozzle packages
1*Borel SH032 pre-heating cabinet for 36 nozzle packages
2*Aura AEFT 150 diphyl heating systems - one for each line (C and D), yoc: 2004

C-line;
24*spinning positions
1*sunflower group with one godet and 6 delivery rollers
1*spin-finish oil system with pump system with automatic filling and 2-fold lubrication per spinning position

D-line;
25*spinning positions
1*sunflower group with one godet and 6 delivery rollers
1*spin-finish oil system with pump system with automatic filling and 2-fold lubrication per spinning position
Joint can-transfer system for both line C and D including 01*Hako can vehicle and

1*Still can vehicle, both from 2004.
Drawing section:
2*cable lifts including clamping units and cable end indicator
1*Neumag 7-cylinder feeding unit with Siemens drive
1*Neumag finish bath including cable hold down device
1*Neumag 7-cylinder godet, 0,35*1,2 m, squeeze roller, collection tray and Siemens drive
1*Neumag stretching tank, 3*1,5 m.
1*Neumag 5-cylinder godet, 0,35*1,2 m, squeeze roller and including brush scraper and Siemens drive
2*stackers including concave rollers
2*Neumag tension rollers
2*Neumag steam chests
2*Fleissner crimpers, chamber width 200 mm, steam heated
2*Fleissner spraying units, 2*7 spray nozzles including spin-finish oil tank
1*BSH dryer, mesh screen belt, 5 zones, steam-heated and cooling zone
2*Spinnbau Krupp cutters, various cutting lengths - 30 different wheels, from 38-120 mm cut lengths
2*TSB extraction units including condensers, yoc: 2011
2*Autefa bale-presses, yoc: 1986, 2-chamber system with pre-press and finish-press and automatic strapping system by Titan