Description

SAMWHA KOREAN MAKE - AUTOMOTIVE CARPET MANUFACTURING BY NONWOVEN NEEDLE PUNCHING YEAR 2017

NONWOVEN NEEDLEPUNCH LINE
Year 2017
Working width 1300 - 2400 mm
Fibertype: PP, PET staple fiber (virgin, recycled)
Fiberlength: 60 mm - 80 mm
Basic Product specification: 2 Layer, 50% PP+ 50% PET,1300 GSM
Final Product Weigth in g/m² 250-1500 gsm
(Car side 1050 gsm + Street side 250 gsm)
Final Product dimension: Winding Roll Type (dia. max. 1500 mm)
Inner Paper Tube dia. 100 mm
Speed: Surface Fabric 12m/min, Inner Fabric 4m/min
Weigth Tolerance of final product +/- 5%
Ratio of mechanical property Over MD: 1500N, CD: 2700 N
Capacity: 2000 Tons/Year (240 days x 24h x 85%)
Total Power Consumption 266.09 kW
Line consisting of:
Opening and Blending Section:
4 Blending Feeders, Type SH-BF60, width 1,5 m, 450 kg/h
1 Cylinder Opener, Type SH-CO60, width 1,5 m, 750 Kg/h
3 Magnetic Traps, Type SH-MGT 300, dia. 300 mm
1 Mixing Tank, Type SH-MT 250, Content 60 m³, 750 kg/h
1 Fine Opener, Type SH-FO 60, width 1,5 m, 750 kg/h
Web Card & Feeding Section:
1 Hopper Feeder, Type SH-HF100, width 2310 mm
1 Double Doffer Card, Type SH-C100DD, width 2,5 m, 500 kg/h
1 Crosslapper, SHCH4-3200, Input 2,5 m - Output 3,2 m, 80 m/min.
Web Feeding / Needle Punching Section:
1 Web Conveyor + Feeding System, Type SH-WC3000+SHWFS-3000
1 Needlepunch Machine, SHS-DR3000, width 3,0 m, 1200 stks/min.
single board downstroke, 4850 Needles, 55 mm Needle beam strokes
1 Needlepunch Machine, SHD-UR2800, width 2,8 m, 1400 stks/min.
double board upstroke, 10.000 Needles, 40 mm Needle beam strokes
1 Needlepunch Machine, SHD-DR2600, width 2,6 m, 1400 stks/min.
double board downstroke,12.000 Needles,35mm Needle beam strokes
1 Mahlo Measuring Device, Type QMS, Year 2017
1 Unwinder, Type SH-UW 2600, width 2,6 m, Speed 13 m/min.
1 Accumulator, Type SHDA-2600, width 2,6 m
1 Edge & Cross Cutter, Type SHCC, MC-2600, width 2,6 m
1 Auto Winder, Type SHAW-2600 with Metal Detector, width 2,6 m
1 Edge Picking Machine, Type SHEP3-500, width 500 mm