SECOND HAND EREMA INTAREMA 1716 TVE PLUS RECYCLING PLANT
Description
SECOND HAND EREMA INTAREMA 1716 TVE PLUS RECYCLING PLANT
EREMA INTAREMA 1716 TVEplus – up to 1600 kg/h
Processed materials: PE, PP
Washed post-consumer film flakes, Production waste offline (producer), Industrial waste (recycler), Collection commercial waste, slightly printed, clean and dry, free of abrasive and corrosive contamination, as well as free of PVC, max. input moisture 4%, feed materials to be proportioned to an adequate shape for feeding.
Throughput: up to 1600 kg/h
dependent on bulk density, humidity, contamination, film thickness, pre proportion and filtration size. input moisture max. 1%.
Complete, consisting of:
Pos.1 1 belt conveyor – used FB_10000_1200_SH For feeding loose scrap material.
Safety hopper in stainless steel execution.
Inclusive: dust- and sound insulation tunnel, frequency converter
Automatic control via EREMA main unit
drive: AC motor with gearbox
belt: 7000 x 1100 mm equipped with cleats
design: cranked (metal-free zone)
The conveyor belt is delivered without metal detector on
customer request.
EREMA recommends a metal detector to prevent damage to
the system.
Pos.2 1 double layer all metal detector – used MT2_1200_DLS144H40 Unique EREMA design for recycling applications
Coil pass-through: 1440 x 400 mm
Detection: All-metal
Scanning sensitivity: Fe # M6 nut, V2A # M10 nut
Technology: Digital
Detection alarm: Visual + acoustic
Plus belt stop in case of detection
1 INTAREMA® process combination – used I_1716_TVEplus
Patented large EREMA cutter/compactor ensures optimum
material preparation for the extruder:
Counter Current technology (patented) – highest process
stability and flexibility through improved material intake ensures
constantly high output
3D dynamic mixing provides - hot material with homogenous
temperature, large surface area for perfect drying and gas
removal, increased bulk density for proper extruder feeding.
Warm cutting - preheated material allows shortest possible
extrusion length for melting with minimal thermal history.
Largest buffering volume for extruder compensates
fluctuating input conditions.
Patented TVEplus® design - melt filtration takes place
upstream of extruder degassing: melting with minimum
shearing impact, enhanced filter performance, greater
homogenisation efficiency, efficient triple degassing
Including shock sensor, cutter/compactor energy
management, melt pressure indicator, melt temperature
indicator and air/water heat exchanger for control cabinet
Liquid cooled bimetal extruder-cylinder
Cutter/compactor: Ø 1700mm, stainless steel
Extruder Screw: Ø 160mm singlescrew 3S-technology
Main drives:
Cutter Compactor motor: 315 kW
Extruder motor: 400 kW frequency controlled
- High degree of flexibility and process stability
thanks to Counter Current technology
- Efficient drying with very moist materials
- Efficient melt filter systems
- End products can contain a considerably higher share
of recycled pellets
Pos.4 1 EREMA air flush technology – used AFL_1300_1700 Patented additional technology for the EREMA preconditioning
unit. Powered air stream for efficient removal of vapor and
volatiles from wet input materials.
Pos.5 1 powered exhaust system – used SAS_2500 Patented additional technology for the EREMA preconditioning unit.
Moisture and dust reduction system, consisting of:
- suction ring at the hood of the preconditioning unit
- suction fan and connection pipes
- AC inverter for fan motor
- cyclone with deposit tank
- filter bags for cyclone
Pos.6 1 infeed flange at cutter compactor, incl. electrical preparation – used FEED_SV_FLANGE_1 To allow a later installation of a CaCO³ feeding system by purchaser.
Please note:
+ Electrically prepared for a BRABENDER CaCO³ dosing unit
(dosing unit feeding by conveyor screw then).
+ Input moisture level during CaCO³ dosing < 2%.
+ Air flush need to get deactivated during dosing of CaCO³.
+ CaCO³ powder need to be a coated quality.
+ Dosing of CaCO³ can help to reduce any ink deposits.
Pos.7 1 automatic input slider – used INS_AUTOM_140_160 automatic slider adjustment for keeping a stable extruder load.
(slider always automatically moves in the position in order
to maintain the set extruder load value - so avoiding
over or underfeeding of the extruder, and as a result of
this providing a stable & longterm highest possible output).
Pos.8 1 touch control panel – used EL_SMART_PANEL_I Highly modern ergonomic touch display with intelligent Smart
Start concept:
- easy to operate thanks to logical, clearly structured
and interactive display
- more user-friendliness – thanks to simplified handling,
high degree of automation, including extensive control
packages
- the right recipe for every application – optimised
processing parameters can be loaded or stored easily
and conveniently from the recipe management system at
the push of a button
Pos.9 1 control package INTAREMA® – used EL_PACKAGE_INTAREMA
Start/stop control
Control of the various feeding units (conveyor belt and roller
intake) as a function of the load of the EREMA cutter/
compactor.
Automatic load detector
Automatic fine adjustment of the operating point to energy-
efficient operation by regulating the load in the EREMA cutter/
compactor.
Load control cutter/compactor
Automatic line stop in case of underfeeding of the EREMA
cutter/compactor
Pelletiser speed control via extruder speed
Consistent pellet form thanks to controlled adjustment of the
pelletiser speed to the current output of the extruder.
Pos.10 1 EREMA backflush filter – used SW_8_215_RTF EREMA filter system for thermoplastics to ensure perfectly
clean end products. Fully automatic reliable backflushing
mechanism for maximum screen lifetime. Patented by EREMA.
Number of filter screens: 8
Screen diameter: 215 mm
Active screen surface: 2904 cm²
Hydraulically operated, incl. backflush counting device
Benefits:
- Screen backflushing without interrupting production
- Two opposing screens per carrier piston for balanced
pressure distribution and doubled active filter surface
- Low melt loss
- High end product quality
Four carrier pistons allow fast filter screen replacement without
interrupting production.
Easy maintenance due to innovative piston scraper rings.
EREMA ecoSAVE® reduces energy consumption.
Pos.11 1 set die face pelletising system – used SET_HGU_344D_3010_W7_1000_M22 The EREMA die face pelletising system converts the polymer melt
into high quality uniform and dry pellets. consisting of:
Pos.11.1 1 hot die face pelletiser – used HG_344D Hot die face cutter with direct drive technology.
The even melt flow through circular arranged melt channels allows
cutting to a steady and uniform pellet shape. The melt which
comes out from the heated die face is cut off by rotating knives
and centrifugal forces push the pellets produced outward in a
rotating water ring. This water ring flows through the stainless
steel housing without direct contact to the die and ensures a
perfect pellet cooling and transporting.
drive: Patented floating AC direct drive with lifetime lubrication
knife pressure: automatic setting - pneumatic
die plate: 1 included
knife head: 1 included
Die plate made of hardened tool steel and long-term nitrided to
>1000 HV.
Pos.11.2 1 pellet dewatering screen – used GS_3010_1000 Enhanced process water separation unit with oversize drying
screen. Pellet and water contact surfaces made of stainless steel
or aluminium. Elongated basin with easy-lift filter screen and new
pump-suction filter.
Easy cleaning during production:
- one-hand removal & insert of filter screen
- quick removal & insert of suction filter
- inclined base for self-cleaning
Pos.11.3 1 water pump station – used WPS_700 Consisting of:
water pump
heat exchanger
control valve
Pos.11.4 1 pellet drying centrifuge – used GZ_700_M7 NEW direct drive unit with integrated conveyor blower developed
by EREMA.
layout: horizontal, counter-flow,
500 mm diameter drying unit
drive: 22 kW AC (at 50 Hz)
conveying distance: hor. <5 m, vert. <5 m without auxiliary transport blower
Easy-open cover for efficient cleaning and/or fast colour change.
Casing and all parts in contact with product in stainless steel or
plasma-nitrated execution.
Pos.12 1 pellet transport system – used PTS_8_I Pellet transportation for up to 8 m length
Consisting of:
Up to 8 m pipes insulated
2 Bends insulated
1 Cyclone 133 l insulated
1 Frame for cyclone