Description

BRAND NEW CHINESE  COMPLETE SOLAR PANEL PRODUCTION LINE

Production capacity : 5 MW per year

Production speed : 6 pcs solar panel per hour depend on producing maximum 455 w solar panel ( 72 pcs of 166 x 166 cell, size : 2094 x 1038 mm ) .

Building space :  More than 300 sqm ( Include office , do not include warehouse ).

Working people : More than 8 persons.

Power consumption : Maximum : 50KW, Average : Less than 20KW .

Water consumption : Do not need .

Delivery time :  Less than 40-50 working days .

Suitable ： Manufacturing smaller solar panel even flexible solar module . 

Equipment configuration

1, Solar panel laminator         

2, Solar cell tester                    

3, Solar module tester         

4, EL tester                              

5, Framing machine               

6, Soldering ribbon cutter         

7, EVA, TPT cutting station       

8, EVA, TPT transfer carrier

9, Tabbing & string machine     

10, Cell string shelf

11, Laying up station             

13, Working table

14, Ready material carrier

15, Module transfer carrier

16, Laser scribing machine ( If produce smaller solar panel or produce half- cell solar panel ). 

17, Gluing machine ( Easy to glue the junction box ).    

18, Aluminium cutting machine and Aluminium punching machine . ( If want to produce solar panel aluminium framer from aluminium bar ) .   

19, Air compressor . ( It is normally compressor , But will be lower price from China ).     

This specification shall cover design, manufacture, shipping, oversea installation, oversea training and oversea after service. 

This solar panel production line should have a production capacity of  5 MW / year considering 70-80% uptime and single shift of operation.

Workshop:

General requirements of workshop: more than 300 square meter.

Requirements in warehouse: The soldering room and EVA storehouse temperature, keep in 25 ℃.

Infrastructure:

(1) Power source: 3 phase 5 line, more than 50 KW;

(2) Water supply: little need.

(3) Air source: 100L / min compressed air;

(4) Environment: (enclosed, dust-proof, anti-skid, temperature);

(5) The main production site layout plans.

Solar panel produce program 

1. Preparation: Preparation of raw materials.
2.  Cutting material: EVA. TPT. soldering wire.
3. Soldering solarcell. By tabbing and string machine.
4. Laying up: Tabbing solarcell on the EVA and glass.
5. Laminating: Laminate EVA , Solarcell and back sheet also glass by the laminator..
6. Fix junction box: Trim edge of  the extra EVA and fix junction box on the panel.
7. Testing: Test laminated solarpanel by EL tester and solarmodule tester.
8. Quality tests: In the process of making other tests, IV curves of the test, and the appearance of high-voltage isolation.
9. Warehousing: Qualified storage products, goods failed to repair.

 The main raw materials

 ① Solar cells

 ② Tempered glass

 ③ EVA film 

 ④ TPT sheet

 ⑤ Junction Box

 ⑥ Soldering ribbon

 ⑦ Aluminium alloy frame

 ⑧ Silicone gel

 ⑨ Soldering flux.

 ⑩ High temperature tape

Packing:

All the equipment, tools, accessories and goods be suitably packed. All packages are liable to be opened for customs examination and packing shall therefore be designed to facilitate opening and repacking thereafter. Each package shall have the shipment information printed on it in bold letters.

Manuals/Documents:

Operational and maintenance manuals of all equipment is in English, along with a soft copy in a CD (compatible version: MS Word/ PDF).

Backup spares:

We supply essential backup spares. items beyond warranty periods, buyer borne the cost.

Raw material:  

We supply all the material for production solar panel from China for trial production and formal production, buyer pay for the cost.

Power consume: 

The total consume for electricity power: 80 KW, 3 Phase , 5 line .